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Robert Propst, a designer at the Herman Miller furniture company. Four years earlier, he had proposed a radical alternative to the office bullpen: the Action Office. He envisioned it as a holistic and integrated system designed to increase worker efficiency while providing an ergonomic workspace. To address both issues, Propst and Jack Kelley created the Acoustic Area Conditioner in 1975. The AAC was a noise-canceling device designed to hush unwanted background chatter. The globe became known around the company as the maskitball. “It was basketball season,” Kelley explained to Kristen Gallerneaux, a curator at The Henry Ford (where the AAC pictured below resides). The moniker stuck. Henry Miller’s Acoustic Area Conditioner was a white-noise machine for corporate workspaces.The Henry Ford The theory and reality of Herman Miller’s Action Office The AAC was part of a larger effort at Herman Miller to optimize office acoustics. Propst and Michael Wodka wrote The Action Office...
a year ago

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How Dairy Robots Are Changing Work for Cows (and Farmers)

This dairy barn is full of cows, as you might expect. Cows are being milked, cows are being fed, cows are being cleaned up after, and a few very happy cows are even getting vigorously scratched behind the ears. “I wonder where the farmer is,” remarks my guide, Jan Jacobs. Jacobs doesn’t seem especially worried, though—the several hundred cows in this barn are being well cared for by a small fleet of fully autonomous robots, and the farmer might not be back for hours. The robots will let him know if anything goes wrong. more frequently than the twice a day at a traditional dairy farm. Not only is getting milked more often more comfortable for the cows, cows also produce about 10 percent more milk when the milking schedule is completely up to them. Jan Jacobs is the human-robot interaction design lead for Lely, a maker of agricultural machinery. Founded in 1948 in Maassluis, Netherlands, Lely deployed its first Astronaut milking robot in the early 1990s. The company has since developed other robotic systems that assist with cleaning, feeding, and cow comfort, and the Astronaut milking robot is on its fifth generation. Lely is now focused entirely on robots for dairy farms, with around 135,000 of them deployed around the world. Essential Jobs on Dairy Farms The weather outside the barn is miserable. It’s late fall in the Netherlands, and a cold rain is gusting in from the sea, which is probably why the cows have quite sensibly decided to stay indoors and why the farmer is still nowhere to be found. Lely requires that dairy farmers who adopt its robots commit to letting their cows move freely between milking, feeding, and resting, as well as inside and outside the barn, at their own pace. “We believe that free cow traffic is a core part of the future of farming,” Jacobs says as we watch one cow stroll away from the milking robot while another takes its place. This is possible only when the farm operates on the cows’ schedule rather than a human’s. “We were spending 6 hours a day milking,” explains dairy farmer Josie Rozum, whose 120-cow herd at Takes Dairy Farm uses a pair of Astronaut A5 milking robots. “Now that the robots are handling all of that, we can focus more on animal care and comfort.”Lely in just 20 to 30 seconds. The actual milking takes only a few minutes, but with the average small dairy farm in North America providing a home for several hundred cows, milking typically represents a time commitment of 4 to 6 hours per day. Cows are happier with continuous access to food, which means feeding them several times a day. The feed is a mix of roughage (hay), silage (grass), and grain. The cows will eat all of this, but they prefer the grain, and so it’s common to see cows sorting their food by grabbing a mouthful and throwing it up into the air. The lighter roughage and silage flies farther than the grain does, leaving the cow with a pile of the tastier stuff as the rest gets tossed out of reach. This makes “feed pushing” necessary to shove the rest of the feed back within reach of the cow. 68 kilograms of manure a day. All that manure has to be collected and the barn floors regularly cleaned. Dairy Industry 4.0 The amount of labor needed to operate a dairy meant that until the early 1900s, most family farms could support only about eight cows. The introduction of the first milking machines, called bucket milkers, helped farmers milk 10 cows per hour instead of 4 by the mid-1920s. Rural electrification furthered dairy automation starting in the 1950s, and since then, both farm size and milk production have increased steadily. In the 1930s, a good dairy cow produced 3,600 kilograms of milk per year. Today, it’s almost 11,000 kilograms, and Lely believes that robots are what will enable small dairy farms to continue to scale sustainably. Lely But dairy robots are expensive. A milking robot can cost several hundred thousand dollars, plus an additional US $5,000 to $10,000 per year in operating costs. The Astronaut A5, Lely’s latest milking robot, uses a laser-guided robot arm to clean the cow’s udder before attaching teat cups one at a time. While the cow munches on treats, the Astronaut monitors her milk output, collecting data on 32 parameters, including indicators of the quality of the milk and the health of the cow. When milking is complete, the robot cleans the udder again, and the cow is free to leave as the robot steam cleans itself in preparation for the next cow. Lely argues that although the initial cost is higher than that of a traditional milking parlor, the robots pay for themselves over time through higher milk production (due primarily to increased milking frequency) and lower labor costs. Lely’s other robots can also save on labor. The Vector mobile robot handles continuous feeding and feed pushing, and the Discovery Collector is a robotic manure vacuum that keeps the floors clean. At Takes Dairy Farm, Rozum and her family used to spend several hours per day managing food for the cows. “The feeding robot is another amazing piece of the puzzle for our farm that allows us to focus on other things.”Takes Family Farm Marcia Endres, a professor in the department of animal science at the University of Minnesota. Endres specializes in dairy-cattle management, behavior, and welfare, and studies dairy robot adoption. “When we first started doing research on this about 12 years ago, most of the farms that were installing robots were smaller farms that did not want to hire employees,” Endres says. “They wanted to do the work just with family labor, but they also wanted to have more flexibility with their time. They wanted a better lifestyle.” added Lely robots to their dairy farm in Ely, Iowa, four years ago. “When we had our old milking parlor, everything that we did as a family was always scheduled around milking,” says Josie Rozum, who manages the farm and a creamery along with her parents—Dan and Debbie Takes—and three brothers. “With the robots, we can prioritize our personal life a little bit more—we can spend time together on Christmas morning and know that the cows are still getting milked.” Takes Family Dairy Farm’s 120-cow herd is milked by a pair of Astronaut A5 robots, with a Vector and three Discovery Collectors for feeding and cleaning. “They’ve become a crucial part of the team,” explains Rozum. “It would be challenging for us to find outside help, and the robots keep things running smoothly.” The robots also add sustainability to small dairy farms, and not just in the short term. “Growing up on the farm, we experienced the hard work, and we saw what that commitment did to our parents,” Rozum explains. “It’s a very tough lifestyle. Having the robots take over a little bit of that has made dairy farming more appealing to our generation.” Takes Dairy Farm about a third of the adoption rate in Europe, where farms tend to be smaller, so the cost of implementing the robots is lower. Endres says that over the last five years, she’s seen a shift toward robot adoption at larger farms with over 500 cows, due primarily to labor shortages. “These larger dairies are having difficulty finding employees who want to milk cows—it’s a very tedious job. And the robot is always consistent. The farmers tell me, ‘My robot never calls in sick, and never shows up drunk.’ ” The Lely Luna cow brush helps to keep cows’ skin healthy. It’s also relaxing and enjoyable, so cows will brush themselves several times a day.Lely much more relaxed and friendly toward people they meet. Rozum agrees. “We’ve noticed a tremendous change in our cows’ demeanor. They’re more calm and relaxed, just doing their thing in the barn. They’re much more comfortable when they can choose what to do.” Cows Versus Robots Cows are curious and clever animals, and have the same instinct that humans have when confronted with a new robot: They want to play with it. Because of this, Lely has had to cow-proof its robots, modifying their design and programming so that the machines can function autonomously around cows. Like many mobile robots, Lely’s dairy robots include contact-sensing bumpers that will pause the robot’s motion if it runs into something. On the Vector feeding robot, Lely product engineer René Beltman tells me, they had to add a software option to disable the bumper. “The cows learned that, ‘oh, if I just push the bumper, then the robot will stop and put down more feed in my area for me to eat.’ It was a free buffet. So you don’t want the cows to end up controlling the robot.” Emergency stop buttons had to be relocated so that they couldn’t be pressed by questing cow tongues. One of the dirtiest jobs on a dairy farm is handled by the Discovery Collector, an autonomous manure vacuum. The robot relies on wheel odometry and ultrasonic sensors for navigation because it’s usually covered in manure.Evan Ackerman Besides maintaining their dominance at the top of the herd, the current generation of Lely robots doesn’t interact much with the cows, but that’s changing, Jacobs tells me. Right now, when a robot is driving through the barn, it makes a beeping sound to let the cows know it’s coming. Lely is looking into how to make these sounds more enjoyable for the cows. “This was a recent revelation for me,” Jacobs says. ”We’re not just designing interactions for humans. The cows are our users, too.” Human-Robot Interaction Last year, Jacobs and researchers from Delft University of Technology, in the Netherlands, presented a paper at the IEEE Human-Robot Interaction (HRI) Conference exploring this concept of robot behavior development on working dairy farms. The researchers visited robotic dairies, interviewed dairy farmers, and held workshops within Lely to establish a robot code of conduct—a guide that Lely’s designers and engineers use when considering how their robots should look, sound, and act, for the benefit of both humans and cows. On the engineering side, this includes practical things like colors and patterns for lights and different types of sounds so that information is communicated consistently across platforms. Jacobs doesn’t want his robots to try to be anyone’s friend—not the cow’s, and not the farmer’s. “The robot is an employee, and it should have a professional relationship,” he says. “So the robot might say ‘Hi,’ but it wouldn’t say, ‘How are you feeling today?’ ” What’s more important is that the robots are trustworthy. For Jacobs, instilling trust is simple: “You cannot gain trust by doing tricks. If your robot is reliable and predictable, people will trust it.” The electrically driven, pneumatically balanced robotic arm that the Lely Astronaut uses to milk cows is designed to withstand accidental (or intentional) kicks.Lely From Dairy Farmers to Robot Managers With the additional time and flexibility that the robots enable, some dairy farmers have been able to diversify. On our way back to Lely’s headquarters, we stop at Farm Het Lansingerland, owned by a Lely customer who has added a small restaurant and farm shop to his dairy. Large windows look into the barn so that restaurant patrons can watch the robots at work, caring for the cows that produce the cheese that’s on the menu. A self-guided tour takes you right up next to an Astronaut A5 milking robot, while signs on the floor warn of Vector feeding robots on the move. “This farmer couldn’t expand—this was as many cows as he’s allowed to have here,” Jacobs explains to me over cheese sandwiches. “So, he needs to have additional income streams. That’s why he started these other things. And the robots were essential for that.” Besides managing the robots, the farmer must also learn to manage the massive amount of data that the robots generate about the cows. “The amount of data we get from the robots is a game changer,” says Rozum. “We can track milk production, health, and cow habits in real time. But it’s overwhelming. You could spend all day just sitting at the computer, looking at data and not get anything else done. It took us probably a year to really learn how to use it.” A Robotic Dairy A: One Astronaut A5 robot can milk up to 60 cows. After the Astronaut cleans the teats, a laser sensor guides a robotic arm to attach the teat cups. Milking takes just a few minutes. C: The Vector robot dispenses freshly mixed food in small batches throughout the day. A laser measures the height of leftover food to make sure that the cows are getting the right amounts. E: As it milks, the Astronaut is collecting a huge amount of data—32 different parameters per teat. If it detects an issue, the farmer is notified, helping to catch health problems early. F: Automated gates control meadow access and will keep a cow inside if she’s due to be milked soon. Cows are identified using RFID collars, which also track their behavior and health. A Sensible Future for Dairy Robots After lunch, we stop by Lely headquarters, where bright red life-size cow statues guard the entrance and all of the conference rooms are dairy themed. We get comfortable in Butter, and I ask Jacobs and Beltman what the future holds for their dairy robots. feed-pushing robot is equipped with lidar and stereo cameras, which allow it to autonomously navigate around large farms without needing to follow a metal strip bolted to the ground. A new overhead camera system will leverage AI to recognize individual cows and track their behavior, while also providing farmers with an enormous new dataset that could allow Lely’s systems to help farmers make more nuanced decisions about cow welfare. The potential of AI is what Jacobs seems most excited about, although he’s cautious as well. “With AI, we’re suddenly going to take away an entirely different level of work. So, we’re thinking about doing research into the meaningfulness of work, to make sure that the things that we do with AI are the things that farmers want us to do with AI.” Lely is aware of this and knows that its robots have to find the right balance between being helpful, and taking over. “We want to make sure not to take away the kinds of interactions that give dairy farmers joy in their work,” says Beltman. “Like feeding calves—every farmer likes to feed the calves.” Lely does sell an automated calf feeder that many dairy farmers buy, which illustrates the point: What’s the best way of designing robots to give humans the flexibility to do the work that they enjoy? Dairy farms are different. Perhaps that’s because the person buying the robot is the person who most directly benefits from it. But I wonder if the concern over automation of jobs would be mitigated if more companies chose to emphasize the sustainability and joy of work equally with profit. Automation doesn’t have to be zero-sum—if implemented thoughtfully, perhaps robots can make work easier, more efficient, and more fun, too. Jacobs certainly thinks so. “That’s my utopia,” he says. “And we’re working in the right direction.”

yesterday 1 votes
Protecting Robots in Harsh Environments with Advanced Sealing Systems

This is a sponsored article brought to you by Freudenberg Sealing Technologies. The increasing deployment of collaborative robots (cobots) in outdoor environments presents significant engineering challenges, requiring highly advanced sealing solutions to ensure reliability and durability. Unlike industrial robots that operate in controlled indoor environments, outdoor cobots are exposed to extreme weather conditions that can compromise their mechanical integrity. Maintenance robots used in servicing wind turbines, for example, must endure intense temperature fluctuations, high humidity, prolonged UV radiation exposure, and powerful wind loads. Similarly, agricultural robots operate in harsh conditions where they are continuously exposed to abrasive dust, chemically aggressive fertilizers and pesticides, and mechanical stresses from rough terrains. To ensure these robotic systems maintain long-term functionality, sealing solutions must offer effective protection against environmental ingress, mechanical wear, corrosion, and chemical degradation. Outdoor robots must perform flawlessly in temperature ranges spanning from scorching heat to freezing cold while withstanding constant exposure to moisture, lubricants, solvents, and other contaminants. In addition, sealing systems must be resilient to continuous vibrations and mechanical shocks, which are inherent to robotic motion and can accelerate material fatigue over time. Comprehensive Technical Requirements for Robotic Sealing Solutions The development of sealing solutions for outdoor robotics demands an intricate balance of durability, flexibility, and resistance to wear. Robotic joints, particularly those in high-mobility systems, experience multidirectional movements within confined installation spaces, making the selection of appropriate sealing materials and geometries crucial. Traditional elastomeric O-rings, widely used in industrial applications, often fail under such extreme conditions. Exposure to high temperatures can cause thermal degradation, while continuous mechanical stress accelerates fatigue, leading to early seal failure. Chemical incompatibility with lubricants, fuels, and cleaning agents further contributes to material degradation, shortening operational lifespans. Friction-related wear is another critical concern, especially in robotic joints that operate at high speeds. Excessive friction not only generates heat but can also affect movement precision. In collaborative robotics, where robots work alongside humans, such inefficiencies pose safety risks by delaying response times and reducing motion accuracy. Additionally, prolonged exposure to UV radiation can cause conventional sealing materials to become brittle and crack, further compromising their performance. Advanced IPSR Technology: Tailored for Cobots To address these demanding conditions, Freudenberg Sealing Technologies has developed a specialized sealing solution: Ingress Protection Seals for Robots (IPSR). Unlike conventional seals that rely on metallic springs for mechanical support, the IPSR design features an innovative Z-shaped geometry that dynamically adapts to the axial and radial movements typical in robotic joints. Numerous seals are required in cobots and these are exposed to high speeds and forces.Freudenberg Sealing Technologies This unique structural design distributes mechanical loads more efficiently, significantly reducing friction and wear over time. While traditional spring-supported seals tend to degrade due to mechanical fatigue, the IPSR configuration eliminates this limitation, ensuring long-lasting performance. Additionally, the optimized contact pressure reduces frictional forces in robotic joints, thereby minimizing heat generation and extending component lifespans. This results in lower maintenance requirements, a crucial factor in applications where downtime can lead to significant operational disruptions. Optimized Through Advanced Simulation Techniques The development of IPSR technology relied extensively on Finite Element Analysis (FEA) simulations to optimize seal geometries, material selection, and surface textures before physical prototyping. These advanced computational techniques allowed engineers to predict and enhance seal behavior under real-world operational conditions. FEA simulations focused on key performance factors such as frictional forces, contact pressure distribution, deformation under load, and long-term fatigue resistance. By iteratively refining the design based on simulation data, Freudenberg engineers were able to develop a sealing solution that balances minimal friction with maximum durability. Furthermore, these simulations provided insights into how IPSR seals would perform under extreme conditions, including exposure to humidity, rapid temperature changes, and prolonged mechanical stress. This predictive approach enabled early detection of potential failure points, allowing for targeted improvements before mass production. By reducing the need for extensive physical testing, Freudenberg was able to accelerate the development cycle while ensuring high-performance reliability. Material Innovations: Superior Resistance and Longevity The effectiveness of a sealing solution is largely determined by its material composition. Freudenberg utilizes advanced elastomeric compounds, including Fluoroprene XP and EPDM, both selected for their exceptional chemical resistance, mechanical strength, and thermal stability. Fluoroprene XP, in particular, offers superior resistance to aggressive chemicals, including solvents, lubricants, fuels, and industrial cleaning agents. Additionally, its resilience against ozone and UV radiation makes it an ideal choice for outdoor applications where continuous exposure to sunlight could otherwise lead to material degradation. EPDM, on the other hand, provides outstanding flexibility at low temperatures and excellent aging resistance, making it suitable for applications that require long-term durability under fluctuating environmental conditions. To further enhance performance, Freudenberg applies specialized solid-film lubricant coatings to IPSR seals. These coatings significantly reduce friction and eliminate stick-slip effects, ensuring smooth robotic motion and precise movement control. This friction management not only improves energy efficiency but also enhances the overall responsiveness of robotic systems, an essential factor in high-precision automation. Extensive Validation Through Real-World Testing While advanced simulations provide critical insights into seal behavior, empirical testing remains essential for validating real-world performance. Freudenberg subjected IPSR seals to rigorous durability tests, including prolonged exposure to moisture, dust, temperature cycling, chemical immersion, and mechanical vibration. Throughout these tests, IPSR seals consistently achieved IP65 certification, demonstrating their ability to effectively prevent environmental contaminants from compromising robotic components. Real-world deployment in maintenance robotics for wind turbines and agricultural automation further confirmed their reliability, with extensive wear analysis showing significantly extended operational lifetimes compared to traditional sealing technologies. Safety Through Advanced Friction Management In collaborative robotics, sealing performance plays a direct role in operational safety. Excessive friction in robotic joints can delay emergency-stop responses and reduce motion precision, posing potential hazards in human-robot interaction. By incorporating low-friction coatings and optimized sealing geometries, Freudenberg ensures that robotic systems respond rapidly and accurately, enhancing workplace safety and efficiency. Tailored Sealing Solutions for Various Robotic Systems Freudenberg Sealing Technologies provides customized sealing solutions across a wide range of robotic applications, ensuring optimal performance in diverse environments. Automated Guided Vehicles (AGVs) operate in industrial settings where they are exposed to abrasive contaminants, mechanical vibrations, and chemical exposure. Freudenberg employs reinforced PTFE composites to enhance durability and protect internal components. Delta robots can perform complex movements at high speed. This requires seals that meet the high dynamic and acceleration requirements.Freudenberg Sealing Technologies Delta robots, commonly used in food processing, pharmaceuticals, and precision electronics, require FDA-compliant materials that withstand rigorous cleaning procedures such as Cleaning-In-Place (CIP) and Sterilization-In-Place (SIP). Freudenberg utilizes advanced fluoropolymers that maintain structural integrity under aggressive sanitation processes. Seals for Scara robots must have high chemical resistance, compressive strength and thermal resistance to function reliably in a variety of industrial environments.Freudenberg Sealing Technologies SCARA robots benefit from Freudenberg’s Modular Plastic Sealing Concept (MPSC), which integrates sealing, bearing support, and vibration damping within a compact, lightweight design. This innovation optimizes robot weight distribution and extends component service life. Six-axis robots used in automotive, aerospace, and electronics manufacturing require sealing solutions capable of withstanding high-speed operations, mechanical stress, and chemical exposure. Freudenberg’s Premium Sine Seal (PSS), featuring reinforced PTFE liners and specialized elastomer compounds, ensures maximum durability and minimal friction losses. Continuous Innovation for Future Robotic Applications Freudenberg Sealing Technologies remains at the forefront of innovation, continuously developing new materials, sealing designs, and validation methods to address evolving challenges in robotics. Through strategic customer collaborations, cutting-edge material science, and state-of-the-art simulation technologies, Freudenberg ensures that its sealing solutions provide unparalleled reliability, efficiency, and safety across all robotic platforms.

yesterday 1 votes
Before the Undo Command, There Was the Electric Eraser

hot combs—they all obviously benefited from the jolt of electrification. But the eraser? What was so problematic about the humble eraser that it needed electrifying? 1935 patent application for an apparatus for erasing, “Hand held rubbers are clumsy and cover a greater area than may be required.” Aye, there’s the rub, as it were. Lukowski’s cone-tipped electric eraser, he argued, could better handle the fine detail. Consider the careful technique Roscoe C. Sloane and John M. Montz suggest in their 1930 book Elements of Topographic Drawing. To make a correction to a map, these civil engineering professors at Ohio State University recommend the following steps: With a smooth, sharp knife pick the ink from the paper. This can be done without marring the surface. Place a hard, smooth surface, such as a [drafting] triangle, under the erasure before rubbing starts. When practically all the ink has been removed with the knife, rub with a pencil eraser. Erasing was not for the faint of heart! A Brief History of the Eraser Where did the eraser get its start? The British scientist Joseph Priestley is celebrated for his discovery of oxygen and not at all celebrated for his discovery of the eraser. Around 1766, while working on The History and Present State of Electricity, he found himself having to draw his own illustrations. First, though, he had to learn to draw, and because any new artist naturally makes mistakes, he also needed to erase. In 1766 or thereabouts, Joseph Priestley discovered the erasing properties of natural rubber.Alamy Alas, there weren’t a lot of great options for erasing at the time. For items drawn in ink, he could use a knife to scrape away errors; pumice or other rough stones could also be used to abrade the page and remove the ink. To erase pencil, the customary approach was to use a piece of bread or bread crumbs to gently grind the graphite off the page. All of the methods were problematic. Without extreme care, it was easy to damage the paper. Using bread was also messy, and as the writer and artist John Ruskin allegedly said, a waste of perfectly good bread. Priestley may have discovered this attribute of rubber, but Edward Nairne, an inventor, optician, and scientific-instrument maker, marketed it for sale. For three shillings (about one day’s wages for a skilled tradesman), you could purchase a half-inch (1.27-cm) cube of the material. Priestley acknowledged Nairne in the preface of his 1770 tutorial on how to draw, A Familiar Introduction to the Theory and Practice of Perspective, noting that caoutchouc was “excellently adapted to the purpose of wiping from paper the marks of a black-lead-pencil.” By the late 1770s, cubes of caoutchouc were generally known as rubbers or lead-eaters. What was so problematic about the humble eraser that it needed electrifying? Luckily, there were lots of other people looking for ways to improve natural rubber, and in 1839 Charles Goodyear developed the vulcanization process. By adding sulfur to natural rubber and then heating it, Goodyear discovered how to stabilize rubber in a firm state, what we would call today the thermosetting of polymers. In 1844 Goodyear patented a process to create rubber fabric. He went on to make rubber shoes and other products. (The tire company that bears his name was founded by the brothers Charles and Frank Seiberling several decades later.) Goodyear unfortunately died penniless, but we did get a better eraser out of his discovery. Who Really Invented the Electric Eraser? Albert Dremel, who opened his eponymous company in 1932, often gets credit for the invention of the electric eraser, but if that’s true, I can find no definitive proof. Out of more than 50 U.S. patents held by Dremel, none are for an electric eraser. In fact, other inventors may have a better claim, such as Homer G. Coy, who filed a patent for an electrified automatic eraser in 1927, or Ola S. Pugerud, who filed a patent for a rotatable electric eraser in 1906. The Dremel Moto-Tool, introduced in 1935, came with an array of swappable bits. One version could be used as an electric eraser.Dremel In 1935 Dremel did come out with the Moto-Tool, the world’s first handheld, high-speed rotary tool that had interchangeable bits for sanding, engraving, burnishing, and sharpening. One version of the Moto-Tool was sold as an electric eraser, although it was held more like a hammer than a pencil. Introduction to Cataloging and the Classification of Books. She described a flat, round rubber eraser mounted on a motor-driven instrument similar to a dentist’s drill. The eraser could remove typewriting and print from catalog cards without leaving a rough appearance. By 1937, discussions of electric erasers were part of the library science curriculum at Columbia University. Electric erasers had gone mainstream. To erase pencil, the customary approach was to use a piece of bread to gently grind the graphite off the page. In 1930, the Charles Bruning Co.’s general catalog had six pages of erasers and accessories, with two pages devoted to the company’s electric erasing machine. Bruning, which specialized in engineering, drafting, and surveying supplies, also offered a variety of nonelectrified eraser products, including steel erasers (also known as desk knives), eraser shields (used to isolate the area to be erased), and a chisel-shaped eraser to put on the end of a pencil. Loren Specialty Manufacturing Co. arrived late to the electric eraser game, introducing its first such product in 1953. Held in the hand like a pen or pencil, the Presto electric eraser would vibrate to abrade a small area in need of correction. The company spun off the Presto brand in 1962, about the time the Presto Model 80 [shown at top] was produced. This particular unit was used by officer workers at the New York Life Insurance Co. and is now housed at the Smithsonian’s Cooper Hewitt. The Creativity of the Eraser When I was growing up, my dad kept an electric eraser next to his drafting table. I loved playing with it, but it wasn’t until I began researching this article that I realized I had been using it all wrong. The pros know you’re supposed to shape the cylindrical rubber into a point in order to erase fine lines. Darrel Tank, who specializes in pencil drawings. I watched several of his surprisingly fascinating videos comparing various models of electric erasers. Seeing Tank use his favorite electric eraser to create texture on clothing or movement in hair made me realize that drawing is not just an additive process. Sometimes it is what’s removed that makes the difference. - YouTube Susan Piedmont-Palladino, an architect and professor at Virginia Tech’s Washington-Alexandria Architecture Center, has also thought a lot about erasing. She curated the exhibit “Tools of the Imagination: Drawing Tools and Technologies from the Eighteenth Century to the Present” at the National Building Museum in 2005 and authored the companion book of the same title. Piedmont-Palladino describes architectural design as a long process of doing, undoing, and redoing, deciding which ideas can stay and which must go. Of course, the pencil, the eraser (electric or not), and the computer are all just tools for transmitting and visualizing ideas. The tools of any age reflect society in ways that aren’t always clear until new tools come to replace them. Both the pencil and the eraser had to be invented, and it is up to historians to make sure they aren’t forgotten. Part of a continuing series looking at historical artifacts that embrace the boundless potential of technology. An abridged version of this article appears in the April 2025 print issue as “When Electrification Came for the Eraser.” References The electric eraser, more than any object I have researched for Past Forward, has the most incorrect information about its history on the Internet—wrong names, bad dates, inaccurate assertions—which get repeated over and over again as fact. It’s a great reminder of the need to go back to original sources. As always, I enjoyed digging through patents to trace the history of invention and innovation in electric erasers. Other primary sources I consulted include Margaret Mann’s Introduction to Cataloging and the Classification of Books, a syllabus to Columbia University’s 1937 course on Library Service 201, and the Charles Bruning Co.’s 1930 catalog. Although Henry Petroski’s The Pencil: A History of Design and Circumstance only has a little bit of information on the history of erasers, it’s a great read about the implement that does the writing that needs to be erased.

2 days ago 2 votes
The Tiniest Flying Robot Soars Thanks to Magnets

A new prototype is laying claim to the title of smallest, lightest untethered flying robot. At less than a centimeter in wingspan, the wirelessly powered robot is currently very limited in how far it can travel away from the magnetic fields that drive its flight. However, the scientists who developed it suggest there are ways to boost its range, which could lead to potential applications such as search and rescue operations, inspecting damaged machinery in industrial settings, and even plant pollination. One strategy to shrink flying robots involves removing their batteries and supplying them electricity using tethers. However, tethered flying robots face problems operating freely in complex environments. This has led some researchers to explore wireless methods of powering robot flight. “The dream was to make flying robots to fly anywhere and anytime without using an electrical wire for the power source,” says Liwei Lin, a professor of mechanical engineering at University of California at Berkeley. Lin and his fellow researchers detailed their findings in Science Advances. 3D-Printed Flying Robot Design Each flying robot has a 3D-printed body that consists of a propeller with four blades. This rotor is encircled by a ring that helps the robot stay balanced during flight. On top of each body are two tiny permanent magnets. All in all, the insect-scale prototypes have wingspans as small as 9.4 millimeters and weigh as little as 21 milligrams. Previously, the smallest reported flying robot, either tethered or untethered, was 28 millimeters wide. When exposed to an external alternating magnetic field, the robots spin and fly without tethers. The lowest magnetic field strength needed to maintain flight is 3.1 millitesla. (In comparison, a refrigerator magnet has a strength of about 10 mT.) When the applied magnetic field alternates with a frequency of 310 hertz, the robots can hover. At 340 Hz, they accelerate upward. The researchers could steer the robots laterally by adjusting the applied magnetic fields. The robots could also right themselves after collisions to stay airborne without complex sensing or controlling electronics, as long as the impacts were not too large. Experiments show the lift force the robots generate can exceed their weight by 14 percent, to help them carry payloads. For instance, a prototype that’s 20.5 millimeters wide and weighing 162.4 milligrams could carry an infrared sensor weighing 110 mg to scan its environment. The robots proved efficient at converting the energy given them into lift force—better than nearly all other reported flying robots, tethered or untethered, and also better than fruit flies and hummingbirds. Currently the maximum operating range of these prototypes is about 10 centimeters away from the magnetic coils. One way to extend the operating range of these robots is to increase the magnetic field strength they experience tenfold by adding more coils, optimizing the configuration of these coils, and using beamforming coils, Lin notes. Such developments could allow the robots to fly up to a meter away from the magnetic coils. The scientists could also miniaturize the robots even further. This would make them lighter, and so reduce the magnetic field strength they need for propulsion. “It could be possible to drive micro flying robots using electromagnetic waves such as those in radio or cell phone transmission signals,” Lin says. Future research could also place devices that can convert magnetic energy to electricity onboard the robots to power electronic components, the researchers add.

5 days ago 8 votes
Video Friday: Watch this 3D-Printed Robot Escape

Your weekly selection of awesome robot videos Video Friday is your weekly selection of awesome robotics videos, collected by your friends at IEEE Spectrum robotics. We also post a weekly calendar of upcoming robotics events for the next few months. Please send us your events for inclusion. RoboSoft 2025: 23–26 April 2025, LAUSANNE, SWITZERLAND ICUAS 2025: 14–17 May 2025, CHARLOTTE, NC ICRA 2025: 19–23 May 2025, ATLANTA, GA London Humanoids Summit: 29–30 May 2025, LONDON IEEE RCAR 2025: 1–6 June 2025, TOYAMA, JAPAN 2025 Energy Drone & Robotics Summit: 16–18 June 2025, HOUSTON, TX RSS 2025: 21–25 June 2025, LOS ANGELES ETH Robotics Summer School: 21–27 June 2025, GENEVA IAS 2025: 30 June–4 July 2025, GENOA, ITALY ICRES 2025: 3–4 July 2025, PORTO, PORTUGAL IEEE World Haptics: 8–11 July 2025, SUWON, KOREA IFAC Symposium on Robotics: 15–18 July 2025, PARIS RoboCup 2025: 15–21 July 2025, BAHIA, BRAZIL RO-MAN 2025: 25–29 August 2025, EINDHOVEN, NETHERLANDS Enjoy today’s videos! This robot can walk, without electronics, and only with the addition of a cartridge of compressed gas, right off the 3D-printer. It can also be printed in one go, from one material. Researchers from the University of California San Diego and BASF, describe how they developed the robot in an advanced online publication in the journal Advanced Intelligent Systems. They used the simplest technology available: a desktop 3D-printer and an off-the-shelf printing material. This design approach is not only robust, it is also cheap—each robot costs about $20 to manufacture. And details! [ Paper ] via [ University of California San Diego ] Why do you want a humanoid robot to walk like a human? So that it doesn’t look weird, I guess, but it’s hard to imagine that a system that doesn’t have the same arrangement of joints and muscles that we do will move optimally by just trying to mimic us. [ Figure ] I don’t know how it manages it, but this little soft robotic worm somehow moves with an incredible amount of personality. Soft actuators are critical for enabling soft robots, medical devices, and haptic systems. Many soft actuators, however, require power to hold a configuration and rely on hard circuitry for control, limiting their potential applications. In this work, the first soft electromagnetic system is demonstrated for externally-controlled bistable actuation or self-regulated astable oscillation. [ Paper ] via [ Georgia Tech ] Thanks, Ellen! A 180-degree pelvis rotation would put the “break” in “breakdancing” if this were a human doing it. [ Boston Dynamics ] My colleagues were impressed by this cooking robot, but that may be because journalists are always impressed by free food. [ Posha ] This is our latest work about a hybrid aerial-terrestrial quadruped robot called SPIDAR, which shows unique and complex locomotion styles in both aerial and terrestrial domains including thrust-assisted crawling motion. This work has been presented in the International Symposium of Robotics Research (ISRR) 2024. [ Paper ] via [ Dragon Lab ] Thanks, Moju! This fresh, newly captured video from Unitree’s testing grounds showcases the breakneck speed of humanoid intelligence advancement. Every day brings something thrilling! [ Unitree ] There should be more robots that you can ride around on. [ AgileX Robotics ] There should be more robots that wear hats at work. [ Ugo ] iRobot, who pioneered giant docks for robot vacuums, is now moving away from giant docks for robot vacuums. [ iRobot ] There’s a famous experiment where if you put a dead fish in current, it starts swimming, just because of its biomechanical design. Somehow, you can do the same thing with an unactuated quadruped robot on a treadmill. [ Delft University of Technology ] Mush! Narrowly! [ Hybrid Robotics ] It’s freaking me out a little bit that this couple is apparently wandering around a huge mall that is populated only by robots and zero other humans. [ MagicLab ] I’m trying, I really am, but the yellow is just not working for me. [ Kepler ] By having Stretch take on the physically demanding task of unloading trailers stacked floor to ceiling with boxes, Gap Inc has reduced injuries, lowered turnover, and watched employees get excited about automation intended to keep them safe. [ Boston Dynamics ] Since arriving at Mars in 2012, NASA’s Curiosity rover has been ingesting samples of Martian rock, soil, and air to better understand the past and present habitability of the Red Planet. Of particular interest to its search are organic molecules: the building blocks of life. Now, Curiosity’s onboard chemistry lab has detected long-chain hydrocarbons in a mudstone called “Cumberland,” the largest organics yet discovered on Mars. [ NASA ] This University of Toronto Robotics Institute Seminar is from Sergey Levine at UC Berkeley, on Robotics Foundation Models. General-purpose pretrained models have transformed natural language processing, computer vision, and other fields. In principle, such approaches should be ideal in robotics: since gathering large amounts of data for any given robotic platform and application is likely to be difficult, general pretrained models that provide broad capabilities present an ideal recipe to enable robotic learning at scale for real-world applications. From the perspective of general AI research, such approaches also offer a promising and intriguing approach to some of the grandest AI challenges: if large-scale training on embodied experience can provide diverse physical capabilities, this would shed light not only on the practical questions around designing broadly capable robots, but the foundations of situated problem-solving, physical understanding, and decision making. However, realizing this potential requires handling a number of challenging obstacles. What data shall we use to train robotic foundation models? What will be the training objective? How should alignment or post-training be done? In this talk, I will discuss how we can approach some of these challenges. [ University of Toronto ]

5 days ago 8 votes

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Why Everything in the Universe Turns More Complex

A new suggestion that complexity increases over time, not just in living organisms but in the nonliving world, promises to rewrite notions of time and evolution. The post Why Everything in the Universe Turns More Complex first appeared on Quanta Magazine

5 hours ago 1 votes
Why Are Beach Holes So Deadly?

[Note that this article is a transcript of the video embedded above.] Even though it’s a favorite vacation destination, the beach is surprisingly dangerous. Consider the lifeguard: There aren’t that many recreational activities in our lives that have explicit staff whose only job is to keep an eye on us, make sure we stay safe, and rescue us if we get into trouble. There are just a lot of hazards on the beach. Heavy waves, rip currents, heat stress, sunburn, jellyfish stings, sharks, and even algae can threaten the safety of beachgoers. But there’s a whole other hazard, this one usually self-inflicted, that usually doesn’t make the list of warnings, even though it takes, on average, 2-3 lives per year just in the United States. If you know me, you know I would never discourage that act of playing with soil and sand. It’s basically what I was put on this earth to do. But I do have one exception. Because just about every year, the news reports that someone was buried when a hole they dug collapsed on top of them. There’s no central database of sandhole collapse incidents, but from the numbers we do have, about twice as many people die this way than from shark attacks in the US. It might seem like common sense not to dig a big, unsupported hole at the beach and then go inside it, but sand has some really interesting geotechnical properties that can provide a false sense of security. So, let’s use some engineering and garage demonstrations to explain why. I’m Grady and this is Practical Engineering. In some ways, geotechnical engineering might as well be called slope engineering, because it’s a huge part of what they do. So many aspects of our built environment rely on the stability of sloped earth. Many dams are built from soil or rock fill using embankments. Roads, highways, and bridges rely on embankments to ascend or descend smoothly. Excavations for foundations, tunnels, and other structures have to be stable for the people working inside. Mines carefully monitor slopes to make sure their workers are safe. Even protecting against natural hazards like landslides requires a strong understanding of geotechnical engineering. Because of all that, the science of slope stability is really deeply understood. There’s a well-developed professional consensus around the science of soil, how it behaves, and how to design around its limitations as a construction material. And I think a peek into that world will really help us understand this hazard of digging holes on the beach. Like many parts of engineering, analyzing the stability of a slope has two basic parts: the strengths and the loads. The job of a geotechnical engineer is to compare the two. The load, in this case, is kind of obvious: it’s just the weight of the soil itself. We can complicate that a bit by adding loads at the top of a slope, called surcharges, and no doubt surcharge loads have contributed to at least a few of these dangerous collapses from people standing at the edge of a hole. But for now, let’s keep it simple with just the soil’s own weight. On a flat surface, soils are generally stable. But when you introduce a slope, the weight of the soil above can create a shear failure. These failures often happen along a circular arc, because an arc minimizes the resisting forces in the soil while maximizing the driving forces. We can manually solve for the shear forces at any point in a soil mass, but that would be a fairly tedious engineering exercise, so most slope stability analyses use software. One of the simplest methods is just to let the software draw hundreds of circular arcs that represent failure planes, compute the stresses along each plane based on the weight of the soil, and then figure out if the strength of the soil is enough to withstand the stress. But what does it really mean for a soil to have strength? If you can imagine a sample of soil floating in space, and you apply a shear stress, those particles are going to slide apart from each other in the direction of the stress. The amount of force required to do it is usually expressed as an angle, and I can show you why. You may have done this simple experiment in high school physics where you drag a block along a flat surface and measure the force required to overcome the friction. If you add weight, you increase the force between the surfaces, called the normal force, which creates additional friction. The same is true with soils. The harder you press the particles of soil together, the better they are at resisting a shear force. In a simplified force diagram, we can draw a normal force and the resulting friction, or shear strength, that results. And the angle that hypotenuse makes with the normal force is what we call the friction angle. Under certain conditions, it’s equal to the angle of repose, the steepest angle that a soil will naturally stand. If I let sand pour out of this funnel onto the table, you can see, even as the pile gets higher, the angle of the slope of the sides never really changes. And this illustrates the complexity of slope stability really nicely. Gravity is what holds the particles together, creating friction, but it’s also what pulls them apart. And the angle of repose is kind of a line between gravity’s stabilizing and destabilizing effects on the soil. But things get more complicated when you add water to the mix. Soil particles, like all things that take up space, have buoyancy. Just like lifting a weight under water is easier, soil particles seem to weigh less when they’re saturated, so they have less friction between them. I can demonstrate this pretty easily by just moving my angle of repose setup to a water tank. It’s a subtle difference, but the angle of repose has gone down underwater. It’s just because the particle’s effective weight goes down, so the shear strength of the soil mass goes down too. And this doesn’t just happen under lakes and oceans. Soil holds water - I’ve covered a lot of topics on groundwater if you want to learn more. There’s this concept of the “water table” below which, the soils are saturated, and they behave in the same way as my little demonstration. The water between the particles, called “pore water” exerts pressure, pushing them away from one another and reducing the friction between them. Shear strength usually goes down for saturated soils. But, if you’ve played with sand, you might be thinking: “This doesn’t really track with my intuitions.” When you build a sand castle, you know, the dry sand falls apart, and the wet sand holds together. So let’s dive a little deeper. Friction actually isn’t the only factor that contributes to shear strength in a soil. For example, I can try to shear this clay, and there’s some resistance there, even though there is no confining force pushing the particles together. In finer-grained soils like clay, the particles themselves have molecular-level attractions that make them, basically, sticky. The geotechnical engineers call this cohesion. And it’s where sand gets a little sneaky. Water pressure in the pores between particles can push them away from each other, but it can also do the opposite. In this demo, I have some dry sand in a container with a riser pipe to show the water table connected to the side. And I’ve dyed my water black to make it easier to see. When I pour the water into the riser, what do you think is going to happen? Will the water table in the soil be higher, lower, or exactly the same as the level in the riser? Let’s try it out. Pretty much right away, you can see what happens. The sand essentially sucks the water out of the riser, lifting it higher than the level outside the sand. If I let this settle out for a while, you can see that there’s a pretty big difference in levels, and this is largely due to capillary action. Just like a paper towel, water wicks up into the sand against the force of gravity. This capillary action actually creates negative pressure within the soil (compared to the ambient air pressure). In other words, it pulls the particles against each other, increasing the strength of the soil. It basically gives the sand cohesion, additional shear strength that doesn’t require any confining pressure. And again, if you’ve played with sand, you know there’s a sweet spot when it comes to water. Too dry, and it won’t hold together. Too wet, same thing. But if there’s just enough water, you get this strengthening effect. However, unlike clay that has real cohesion, that suction pressure can be temporary. And it’s not the only factor that makes sand tricky. The shear strength of sand also depends on how well-packed those particles are. Beach sand is usually well-consolidated because of the constant crashing waves. Let’s zoom in on that a bit. If the particles are packed together, they essentially lock together. You can see that to shear them apart doesn’t just look like a sliding motion, but also a slight expansion in volume. Engineers call this dilatancy, and you don’t need a microscope to see it. In fact, you’ve probably noticed this walking around on the beach, especially when the water table is close to the surface. Even a small amount of movement causes the sand to expand, and it’s easy to see like this because it expands above the surface of the water. The practical result of this dilatant property is that sand gets stronger as it moves, but only up to a point. Once the sand expands enough that the particles are no longer interlocked together, there’s a lot less friction between them. If you plot movement, called strain, against shear strength, you get a peak and then a sudden loss of strength. Hopefully you’re starting to see how all this material science adds up to a real problem. The shear strength of a soil, basically its ability to avoid collapse, is not an inherent property: It depends on a lot of factors; It can change pretty quickly; And this behavior is not really intuitive. Most of us don’t have a ton of experience with excavations. That’s part of the reason it’s so fun to go on the beach and dig a hole in the first place. We just don’t get to excavate that much in our everyday lives. So, at least for a lot of us, it’s just a natural instinct to do some recreational digging. You excavate a small hole. It’s fun. It’s interesting. The wet sand is holding up around the edges, so you dig deeper. Some people give up after the novelty wears off. Some get their friends or their kids involved to keep going. Eventually, the hole gets big enough that you have to get inside it to keep digging. With the suction pressure from the water and the shear strengthening through dilatancy, the walls have been holding the entire time, so there’s no reason to assume that they won’t just keep holding. But inside the surrounding sand, things are changing. Sand is permeable to water, meaning water moves through it pretty freely. It doesn’t take a big change to upset that delicate balance of wetness that gives sand its stability. The tide could be going out, lowering the water table and thus drying the soil at the surface out. Alternatively, a wave or the tide could add water to the surface sand, reducing the suction pressure. At the same time, tiny movements within the slopes are strengthening the sand as it tries to dilate in volume. But each little movement pushes toward that peak strength, after which it suddenly goes away. We call this a brittle failure because there’s little deformation to warn you that there’s going to be a collapse. It happens suddenly, and if you happen to be inside a deep hole when it does, you might be just fine, like our little friend here, but if a bigger section of the wall collapses, your chance of surviving is slim. Soil is heavy. Sand has about two-and-a-half times the density of water. It just doesn’t take that much of it to trap a person. This is not just something that happens to people on vacations, by the way. Collapsing trenches and excavations are one of the most common causes of fatal construction incidents. In fact, if you live in a country with workplace health and safety laws, it’s pretty much guaranteed that within those laws are rules about working in trenches and excavations. In the US, OSHA has a detailed set of guidelines on how to stay safe when working at the bottom of a hole, including how steep slopes can be depending on the types of soil, and the devices used to shore up an excavation to keep it from collapsing while people are inside. And for certain circumstances where the risks get high enough or the excavation doesn’t fit neatly into these simplified categories, they require a professional engineer be involved. So does all this mean that anyone who’s not an engineer just shouldn’t dig holes at the beach. If you know me, you know I would never agree with that. I don’t want to come off too earnest here, but we learn through interaction. Soil and rock mechanics are incredibly important to every part of the built environment, and I think everyone should have a chance to play with sand, to get muddy and dirty, to engage and connect and commune with the stuff on which everything gets built. So, by all means, dig holes at the beach. Just don’t dig them so deep. The typical recommendation I see is to avoid going in a hole deeper than your knees. That’s pretty conservative. If you have kids with you, it’s really not much at all. If you want to follow OSHA guidelines, you can go a little bigger: up to 20 feet (or 6 meters) in depth, as long as you slope the sides of your hole by one-and-a-half to one or about 34 degrees above horizontal. You know, ultimately you have to decide what’s safe for you and your family. My point is that this doesn’t have to be a hazard if you use a little engineering prudence. And I hope understanding some of the sneaky behaviors of beach sand can help you delight in the primitive joy of digging a big hole without putting your life at risk in the process.

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