Full Width [alt+shift+f] Shortcuts [alt+shift+k]
Sign Up [alt+shift+s] Log In [alt+shift+l]
38
[Note that this article is a transcript of the video embedded above.] Flaming Gorge Dam rises from the Green River in northern Utah like a concrete wedge driven into the canyon, anchored against the sheer rock walls that flank it. It’s quintessential, in a way. It’s what we picture when we think about dams: a hulking, but also somehow graceful, wall of concrete stretching across a narrow rocky valley. But to dam engineers, there’s nothing quintessential about it. So-called arch dams are actually pretty rare. For reference, the US has about 92,000 dams listed in the national inventory. I couldn’t find an exact number, but based on a little bit of research, I estimate that we have maybe around 50 arch dams - it’s less than a tenth of a percent. The only reason we think of arch dams as archetypal is because they’re so huge. I counted 11 in the US that have their own visitor center. There just aren’t that many works of infrastructure that double as tourist destinations, and the reason for it is, I think, kind of interesting. Because an arch dam isn’t just an engineering solution to holding back water, and it’s not just a solution to holding back a lot of water. It’s all about height, and I built a little demo to show you what I mean. I’m Grady, and this is Practical Engineering. Engineers love categories, and dams are no exception. You can group them in a lot of ways, but mostly, we care about how they handle the incredible force of water they hold back. Embankment dams do it with earth or rock, relying on friction between the individual particles that make up the structure. Gravity dams do it with weight. Let me show you an example. I have my tried and trusted acrylic flume with a small plastic dam. Once this is all set up, I can start filling up the reservoir. This little dam is a little narrower than the flume. It doesn’t touch the sides, so it leaks a bit. The reason for that will be clear in a moment. And hopefully you can see what’s about to happen. This gravity...
5th Aug 2025

Stay updated

Get a weekly newsletter with the top 5 articles worth reading every week.

More from Blog - Practical Engineering

Every US Electrical Outlet Explained

[Note that this article is a transcript of the video embedded above.] I love the periodic table of the elements. I love it because it reveals the deeper order of what seems like an otherwise wildly disparate collection of atoms with different physical forms, chemical properties, and nuclear stabilities. I love it because, even before we actually found the elements that fit into each box, we knew that something did and could even predict some things about those elements before they were ever discovered. And finally, I love it because it’s a bit messy. Not everything lines up perfectly, and in some ways, it’s still a work in progress. In many ways, human-created standards follow that same form, and I want to try and convince you that they deserve the same affection. Let me present the periodic table of standard North American electrical connections. Isn’t it beautiful? I’m fascinated by stuff like this: a diversity of needs and purposes put into a relatively nice, neat order. But why do we need so many? And where do any of these actually get used? Well, I’ve spent the past month reading just about everything I could find on electrical plugs and receptacles to figure those questions out, and I even have a few of them here so I can show you what I learned. I’m Grady, and this is Practical Engineering. Electricity is something we really don’t want to be proprietary. It’s one thing if your charger doesn’t work on your buddy’s cell phone. It’s another thing entirely when you have to rewire your house because you bought a different brand of toaster. The National Electrical Manufacturers Association, or NEMA, was founded in 1926 as a coalition of companies making electrical equipment. Their members realized that life would be better with some standards, so that any company making an electrical device could be reasonably confident that the people who might want to buy that device would be able to use it, and more importantly, use it safely. This didn’t happen overnight. It took a diverse group of manufacturers, engineers, and testing labs to form a consensus around the system we use today. And it’s far from a perfect system. My friends Mehdi and Alec have covered receptacle-related topics on their channels, including the merits and disadvantages of the NEMA designs. But it works pretty well. Well enough that the NEMA connector standards have been adopted not just in the US, but all of North America, Central America, parts of South America, Japan, Taiwan, the Philippines, and beyond. Here’s that table again. You probably noticed that every type of plug and receptacle has its own special number. They seem a bit arcane at first glance, but it’s actually a handy naming scheme that’s pretty straightforward to understand. The first number is the configuration that defines the combination of voltage rating, wire count, and grounding style. These numbers are a bit arbitrary, but they kind of represent a certain class of receptacles and plugs. For example, NEMA 1 receptacles are rated for 125 volts and have just 2 poles (a hot and neutral) with no ground. The NEMA 1-15 was the classic North American outlet until the 1960s, and you still see these in older buildings. Lots of devices made today can still use them, especially low-voltage equipment like chargers, and, critically, those without external metal parts. If an energized wire inside the device comes loose and contacts the case, there’s still an insulating barrier protecting someone from being shocked. The reason NEMA 1 receptacles are mostly a thing of the past is what could happen when equipment didn’t have that protection. If a device with a metal enclosure or exposed metal parts had an energized wire come loose, that metal would be energized too. But, critically, it might not create a short circuit. With nowhere for current to flow, the device could just sit there, indefinitely dangerous, until someone happened to touch it, allowing current to flow through them to a lower potential. The ground wire we see in nearly all plugs and receptacles today fixes that specific hazard. Bonding exposed conductive elements and connecting them to ground makes sure that if they somehow become energized, current will flow, a short circuit will form, and protective devices like breakers will activate. Today we use the NEMA 5 standard for the vast majority of receptacles and plugs. Even if you’ve never heard of NEMA or seen the other plugs on the periodic table, you’re almost certainly familiar with this design. They have a 125 volt rating to handle the standard 120 volt service for most electrical devices with a little buffer. They have an energized pole, called the hot; a neutral pole to provide a return path, and a separate ground return that is bonded to the neutral line in the main electrical panel. The ground pin on most outlets is round instead of flat, and that’s the reason why nearly all electrical outlets kind of look like they’re screaming. Or at least they do to me. One thing about NEMA 5, and actually most of the NEMA configurations, is that the outlets have polarity. On the NEMA 5-15, the neutral slot is a bit wider than the hot, making it so the plug can only go in one way. In function, polarity often doesn’t matter for AC circuits. Current travels in both directions, so the equipment inside the device can’t really tell the difference. And some devices, like switch-mode power supplies, don’t care which direction they’re plugged in. Both blades are the same size. For safety, though, a lot of devices do. You really don’t want heating elements, motor coils, and circuit boards energized and waiting for a ground. It’s less hazardous to put the switch on the hot wire so that nothing beyond the cord is energized until it’s turned on. Enforcing polarity at the plug prevents “switched neutrals” along with other issues like electrical noise. The NEMA 5-15 plug and outlet were designed to be backward compatible with the older 1-15 standard. 1-15 plugs work just fine in the modern 5-15 outlets, and there are quite a few interesting compatibility cases like that in the NEMA standards. For example, the “15” in 5-15 refers to the current rating. Nearly every household device and appliance that runs on 120 volts is designed so that it never draws more than 15 amps, and actually, if the device is meant to run for more than 3 hours continuously, like a space heater, it can only draw 80% of that (which is 12 amps if you’re keeping score at home). That limit is obviously fine for most household appliances. But, especially in commercial spaces, it’s not quite enough power for certain devices like kitchen mixers, treadmills, copy machines, and power tools. Of course, we could just change the codes to require 20-amp circuits everywhere, but that has huge implications: larger circuit breakers, heavier-gauge wiring, and more expensive receptacles. And in many cases, it’s just not necessary. So instead, NEMA created a different receptacle and plug for 120-volt, 20-amp circuits, the 5-20. I have a bunch of these in the studio. You can see they have that T shape on the neutral slot. And 20-amp devices have the neutral blade rotated 90 degrees on the plug. But here’s the backward compatibility: regular 15-amp plugs fit into the 5-20 receptacle as well. NEMA 5 has 30 and 50 amp receptacles too, although they aren’t used very often these days because of a quirk about the historic availability of voltage. Today, split phase electrical service is basically standard for residential power. You get two 120-volt hot lines which can be used individually for smaller circuits or combined to get 240-volts for circuits that need more oomph. In the early 20th century, 240-volt service wasn’t always available, so you have these very-high-current 120-volt receptacles that could power heavy commercial cleaning equipment like floor burnishers and blowers, kitchen equipment like warming cabinets and steam tables, and large shop tools like table saws and compressors. Also, not all portable generators run at 240-volts, so older models used the larger NEMA 5 receptacles as well. These are still available and installed in places where, for whatever reason, a higher-voltage circuit is hard to come by. But in most cases, the more power-hungry devices are going to run on 240-volts. That brings us to NEMA 2. Like NEMA 1, these are ungrounded receptacles, but instead of a hot and neutral, they have two hots. Each is 180 degrees out of phase with its neighbor, so you get 240-volts across them, handled with a little cushion by the 250-volt rating. There were 20 and 30 amp receptacles, but, also like NEMA 1, these are mostly obsolete now that a ground is required by code. They’ve been replaced with NEMA 6, which has 15, 20, 30, and 50-amp receptacles and plugs. Of course, with double the voltage, you also get double the power compared to the NEMA 5 equivalents at the same current rating. The 6-15 is common for window or wall-mounted air conditioners. The 6-20 is used for heavier-duty air conditioners plus commercial kitchen equipment and shop tools. The 6-30 is used with large heaters, kilns, and heavy power tools. The 6-50 is kind of the standard welder outlet, plus it’s pretty common these days for level 2 EV chargers, capable of delivering nearly 10 kilowatts of continuous power through the receptacle. Like NEMA 5, the NEMA 6 has some backward compatibility, allowing 6-15 plugs to fit into 6-20 receptacles. This is kind of clever, but it doesn’t work all the way up the different current ratings. Of course a 50-amp outlet could easily handle a 15-amp device. And it would certainly be possible to design a series of outlets where each successive jump in current rating allowed those smaller devices to plug in. But there are two main reasons why they don’t: One is practicality. The blades on plugs aren’t all the same thickness. Designing a single receptacle slot that can safely grip both a thin, 15-amp blade and a massive 50-amp one would make manufacturing more difficult and increase the chances of developing loose connections inside the receptacle over time. Two is safety: circuit breakers are sized to protect everything downstream, including the plug and the appliance cord. If a thin cord on a low-current device develops an internal short, the resistance of that thin wire itself will cap the fault current so that a larger breaker might take much longer to trip or not trip at all. That could allow the wire to reach high enough temperatures to start a fire. Of course you don’t want a high-current device plugged into a lower-current-rated circuit, but if you trace out the things that can go wrong, it turns out that you also don’t want lower-current devices plugged into a high-capacity circuit. So, the plugs and outlets are designed to prevent both cases, except for the 15 and 20 amp situation, where the current is close enough that a breaker should still work as intended. 240 volts are useful to supply more power at the same current rating, but of course it comes at a cost. Higher voltage means more potential, literally, for arcs to occur. Equipment designed to handle the higher voltage needs better insulation and more careful design. Take a clothes dryer for example. You want the extra voltage for the power-hungry heating elements, but all the other stuff inside (like timers, controllers, and clocks) can easily run on 120 and those lower-voltage components are more affordable. That’s where NEMA 10 came in. You get three poles: two hots and a neutral. In that way, you get dual voltage: 240 between the hots and 120 between each hot and neutral. Of course, NEMA 10 receptacles also lack a ground connection, so they’re mostly obsolete. Plenty of houses still have them installed for clothes dryers and kitchen ranges, but since the 1990s, they’ve been supplanted with the NEMA 14 configuration. This is the most widely-used 240-volt standard in North America today. It’s versatile, providing both voltages. And there are a full range of current capacities, allowing you to design a circuit that’s well-suited for a device, from 15 all the way up to 60 amps. The 14-15 is pretty rare. I couldn’t even find someone making the receptacle. The 14-20 is also not that common. Some food service equipment uses this like certain coffee makers. The warmers rely on 240 volts while the fans and timers run on 120. Same with some jobsite heaters and specialized laboratory equipment. The 14-30 is the standard residential electric clothes dryer plug and is often used for EV chargers. Some server and mainframe equipment uses it as well. The 14-50 is the standard residential cooking range and oven plug. It’s also widely used for EV chargers and pretty common at RV campgrounds as well. The 14-60 is more of a commercial or industrial receptacle, used for large kitchen appliances and distribution of power at events like concerts. Single phase electrical service covers nearly all residential and lots of commercial buildings. But, the grid runs on three phases and it’s pretty common for larger commercial buildings and essentially all industrial facilities to have three-phase service. It’s particularly useful for devices that use large motors. And of course, if you have the service, you’re going to need receptacles and plugs for those devices, or at least the ones that aren’t hard-wired. NEMA 11 was the standard for up to 250V with receptacles and plugs ranging from 15 to 50 amps. Those have been replaced by the new NEMA 15, again because of grounding requirements. And this is going to almost always be relatively specialized industrial devices: woodshop and machining tools, laboratory testing equipment, grinders, pumps, dust collectors, heavy welders, plasma cutters, and so on. It’s not stuff most people see in everyday life, and in many cases, each receptacle is going to be custom-installed for a specific piece of equipment. And since hard-wiring equipment directly to the service panel is typically the default, that makes receptacles like these even more rare. You really only see them in places that need a high degree of modularity, allowing for rapid reconfiguration of workspaces like jobsites, certain manufacturing facilities, and short life-cycle equipment that needs to be easily swapped out. There are two main three-phase service classes used in most commercial and industrial buildings in the US. The most common is 208 volts phase to phase, which uses the NEMA 15 configuration. There’s also 480 volts phase to phase, but like I mentioned before, you can get a lower voltage between phase and neutral (in this case, 277 volts). So NEMA 7 has plugs and receptacles specifically for using just one phase from buildings wired with 480-volt, three-phase service. A lot of commercial and industrial lights use these receptacles, like warehouses, factories, and arenas, making them easy to swap out without hard-wiring. Commercial ventilation and air conditioning systems use them too. And just like the dual-voltage 240-volt plugs, there are also dual-voltage three-phase plugs, delivering equipment with all three hot phases plus a neutral so different components can run at different voltages. NEMA 18 has receptacles for 208-volt service, although they don’t have a ground, so they’re mostly obsolete. There are no straight-blade plugs that have replaced NEMA 18. Aligning and inserting a 5-blade plug would be tricky and take a lot of force. And I’ve kind of buried the lede here only talking about the straight-blade NEMA standards. The reality is that a large number of the NEMA receptacles and plugs have an equivalent locking version. These use curved blades that twist inside the receptacle so they can’t be easily pulled out. Actually the locking versions are more common than the straight-blade equivalents in many cases, especially when it comes to portable generators, jobsite equipment, and events where things are always moving around. If your vacuum cleaner unplugs itself because you’ve gone too far into the hallway, that’s usually not a big deal, but if a three-phase 600 volt plasma cutter does the same thing, you can get serious damage from arcing. That’s why the locking standards extend beyond the voltage ratings of the straight-blade ones up to three-phase 600-volt circuits. They even have receptacles for 400-hertz power used in aerospace, submarine, and military systems. Of course, sometimes the standards make themselves. When it comes to RVs and travel trailers, (from what I can gather) the industry had already developed a 120-volt, 30-amp receptacle before NEMA formalized its catalogue of standards. Instead of forcing an entire industry to retool, NEMA just adopted what everyone was already using, calling it the TT-30. TT for travel trailer and 30 for the current capacity. In function, it’s not any different than the NEMA 5-30 receptacle and plug, but you’ll almost never see one of those, because the TT-30 is far more common. It’s a face only an outlet enthusiast could love. I haven’t really talked about the smaller versions of the locking connectors used where space is an issue. And there are even more specialized standards like ship-to-shore power, aircraft, and military uses. Of course, when you look beyond NEMA, there are way more standards out there. But I feel like this is enough to get you excited about the weird, wide world of electrical receptacle standardization. There are all kinds of practical considerations that make it much more complicated than just a 2D chart with voltage on one side and current on the other. Just like the periodic table of the elements, the NEMA connection standards are a bit messy. And that’s what I love about them.

2 days ago 1 votes
The Hidden Engineering of Liquid Dampers in Skyscrapers

[Note that this article is a transcript of the video embedded above.] There’s a new trend in high-rise building design. Maybe you’ve seen this in your city. The best lots are all taken, so developers are stretching the limits to make use of space that isn’t always ideal for skyscrapers. They’re not necessarily taller than buildings of the past, but they are a lot more slender. “Pencil tower” is the term generally used to describe buildings that have a slenderness ratio of more than around 10 to 1, height to width. A lot of popular discussion around skyscrapers is about how tall we can build them. Eventually, you can get so tall that there are no materials strong enough to support the weight. But, pencil towers are the perfect case study in why strength isn’t the only design criterion used in structural engineering. Of course, we don’t want our buildings to fall down, but there’s other stuff we don’t want them to do, too, including flex and sway in the wind. In engineering, this concept is called the serviceability limit state, and it’s an entirely separate consideration from strength. Even if moderate loads don’t cause a structure to fail, the movement they cause can lead to windows breaking, tiles cracking, accelerated fatigue of the structure, and, of course, people on the top floors losing their lunch from disorientation and discomfort. So, limiting wind-induced motions is a major part of high-rise design and, in fact, can be such a driving factor in the engineering of the building that strength is a secondary consideration. Making a building stiffer is the obvious solution. But adding stiffness requires larger columns and beams, and those subtract valuable space within the building itself. Another option is to augment a building’s aerodynamic performance, reducing the loads that winds impose. But that too can compromise the expensive floorspace within. So many engineers are relying on another creative way to limit the vibrations of tall buildings. And of course, I built a model in the garage to show you how this works. I’m Grady, and this is Practical Engineering. One of the very first topics I ever covered on this channel was tuned mass dampers. These are mechanisms that use a large, solid mass to counteract motion in all kinds of structures, dissipating the energy through friction or hydraulics, like the shock absorbers in vehicles. Probably the most famous of these is in the Taipei 101 building. At the top of the tower is a massive steel pendulum, and instead of hiding it away in a mechanical floor, they opened it to visitors, even giving the damper its own mascot. But, mass dampers have a major limitation because of those mechanical parts. The complex springs, dampers, and bearings need regular maintenance, and they are custom-built. That gets pretty expensive. So, what if we could simplify the device? This is my garage-built high-rise. It’s not going to hold many conference room meetings, but it does do a good job swaying from side to side, just like an actual skyscraper. And I built a little tank to go on top here. The technical name for this tank is a tuned liquid column damper, and I can show you how it works. Let’s try it with no water first. Using my digitally calibrated finger, I push the tower over by a prescribed distance, and you can see this would not be a very fun ride. There is some natural damping, but the oscillation goes on for quite a while before the motion stops. Now, let’s put some water in the tank. With the power of movie magic, I can put these side by side so you can really get a sense of the difference. By the way, nearly all of the parts for this demonstration were provided by my friends at Send-Cut-Send. I don’t have a milling machine or laser cutter, so this is a really nice option for getting customized parts made from basically any material - aluminum, steel, acrylic - that are ready to assemble. Instead of complex mechanical devices, liquid column dampers dissipate energy through the movement of water. The liquid in the tank is both the mass and the damper. This works like a pendulum where the fluid oscillates between two columns. Normally, there’s an orifice between the two columns that creates the damping through friction loss as water flows from one side to the other. To make this demo a little simpler, I just put lids on the columns with small holes. I actually bought a fancy air valve to make this adjustable, but it didn’t allow quite enough airflow. So instead, I simplified with a piece of tape. Very technical. Energy transferred to the water through the building is dissipated by the friction of the air as it moves in and out of the columns. And you can even hear this as it happens. Any supplemental damping system starts with a design criterion. This varies around the world, but in the US, this is probability-based. We generally require that peak accelerations with a 1-in-10 chance of being exceeded in a given year be limited to 15-18 milli-gs in residential buildings and 20-25 milli-gs in offices. For reference, the lateral acceleration for highway curve design is usually capped at 100 milli-gs, so the design criteria for buildings is between a fourth and a sixth of that. I think that makes intuitive sense. You don’t want to feel like you’re navigating a highway curve while you sit at your desk at work. It’s helpful to think of these systems in a simplified way. This is the most basic representation: a spring, a damper, and mass on a cart. We know the mass of the building. We can estimate its stiffness. And the building itself has some intrinsic damping, but usually not much. If we add the damping system onto the cart, it’s basically just the same thing at a smaller scale, and the design process is really just choosing the mass and damping systems for the remaining pieces of this puzzle to achieve the design goal. The mass of liquid dampers is usually somewhere between half a percent to two percent of the building’s total weight. The damping is related to the water’s ability to dissipate energy. And the spring needs to be tuned to the building. All buildings vibrate at a natural frequency related to their height and stiffness. Think of it like a big tuning fork full of offices or condos. I can estimate my model’s natural frequency by timing the number of oscillations in a given time interval. It’s about 1.3 hertz or cycles per second. In an ideal tuned damper, the oscillation of the damping system matches that of the building. So tuning the frequency of the damper is an important piece of the puzzle. For a tuned liquid column damper, the tuning mostly comes from the length of the liquid flow path. A longer path results in a lower frequency. The compression of the air above the column in my demo affects this too, and some types of dampers actually take advantage of that phenomenon. I got the best tuning when the liquid level was about halfway up the columns. The orifice has less of an effect on frequency and is used mostly to balance the amount of damping versus the volume of liquid that flows through each cycle. In my model, with one of the holes completely closed off, you can see the water doesn’t move, and you get minimal damping. With the tape mostly covering the hole, you get the most frictional loss, but not all the fluid flows from one side to the other each cycle. When I covered about half of one hole, I got the full fluid flow and the best damping performance. The benefit of a tuned column damper is that it doesn’t take up a lot of space. And because the fluid movement is confined, they’re fairly predictable in behavior. So, these are used in quite a few skyscrapers, including the Random House Tower in Manhattan, One Wall Center in Vancouver (which actually has many walls), and Comcast Center in Philadelphia. But, tuned column liquid dampers have a few downsides. One is that they really only work for flexible structures, like my demo. Just like in a pendulum, the longer the flow path in a column damper, the lower the frequency of the oscillation. For stiffer buildings with higher natural frequencies, tuning requires a very short liquid column, which limits the mass and damping capability to a point where you don’t get much benefit. The other thing is that this is still kind of a complex device with intricate shapes and a custom orifice between the two columns. So, we can get even simpler. This is my model tuned sloshing damper, and it’s about as simple as a damper can get. I put a weight inside the empty tank to make a fair comparison, and we can put it side by side with water in the tank to see how it works. As you can see, sloshing dampers dissipate energy by… sloshing. Again, the water is both the mass and the damper. If you tune it just right, the sloshing happens perfectly out of phase of the motion of the building, reducing the magnitude of the movement and acceleration. And you can see why this might be a little cheaper to build - it’s basically just a swimming pool - four concrete walls, a floor, and some water. There’s just not that much to it. But the simplicity of construction hides the complexity of design. Like a column damper, the frequency of a sloshing damper can be tuned, first by the length of the tank. Just like fretting a guitar string further down the neck makes the note lower, a tank works the same way. As the tank gets longer, its sloshing frequency goes down. That makes sense - it takes longer for the wave to get from one side to the other. But you can also adjust the depth. Waves move slower in shallower water and faster in deeper water. Watch what happens when I overfill the tank. The initial wave starts on the left as the building goes right. It reaches the right side just as the building starts moving left. That’s what we want; it’s counteracting the motion. But then it makes it back to the left before the building starts moving right. It’s actually kind of amplifying the motion, like pushing a kid on a swing. Pretty soon after that, the wave and the building start moving in phase, so there’s pretty much no damping at all. Compare it to the more properly tuned example where most of the wave motion is counteracting the building motion as it sways back and forth. You can see in my demo that a lot of the energy dissipation comes from the breaking waves as they crash against the sides of the tank. That is a pretty complicated phenomenon to predict, and it’s highly dependent on how big the waves are. And even with the level pretty well tuned to the frequency of the building, you can see there’s a lot of complexity in the motion with multiple modes of waves, and not all of them acting against the motion of the building. So, instead of relying on breaking waves, most sloshing dampers use flow obstructions like screens, columns, or baffles. I got a few different options cut out of acrylic so we can try this out. These baffles add drag, increasing the energy dissipation with the water, usually without changing the sloshing frequency. Here’s a side-by-side comparison of the performance without a baffle and with one. You can see that the improvement is pretty dramatic. The motion is more controlled and the behavior is more linear, making this much simpler to predict during the design phase. It’s kind of the best of both worlds since you get damping from the sloshing and the drag of the water passing through the screen. Almost all the motion is stopped in this demo after only three oscillations. I was pretty impressed with this. Here’s all three of the baffle runs side by side. Actually, the one with the smallest holes worked the best in my demo, but deciding the configuration of these baffles is a big challenge in the engineering of these systems because you can’t really just test out a bunch of options at full scale. Devices like this are in service in quite a few high-rise buildings, including Princess Tower in Dubai, and the Museum Tower in Dallas. With no moving parts and very little maintenance except occasionally topping it off to keep the water at the correct level, you can see how it would be easy to choose a sloshing damper for a new high-rise project. But there are some disadvantages. One is volumetric efficiency. You can see that not all the water in the tank is mobilized, especially for smaller movements, which means not all the water is contributing to the damping. The other is non-linearity. The amount of damping changes depending on the magnitude of the movement since drag is related to velocity squared. And even the frequency of the damper isn’t constant; it can change with the wave amplitude as well because of the breaking waves. So you might get good performance at the design level, but not so much for slower winds. Dampers aren’t just used in buildings. Bridges also take advantage of these clever devices, especially on the decks of pedestrian bridges and the towers of long-span bridges. This also happens at a grand scale between the Earth and moon. Tidal bulges in the oceans created by the moon’s tug on Earth dissipate energy through friction and turbulence, which is a big part of why our planet’s rotation is slowing over time. Days used to be a lot shorter when the Earth was young, but we have a planet-scale liquid damper constantly dissipating our rotational energy. But whether it’s bridges or buildings, these dampers usually don’t work perfectly right at the start. Vibrations are complicated. They’re very hard to predict, even with modern tools like simulation software and scale physical models. So, all dampers have to go through a commissioning process. Usually this involves installing accelerometers once construction is nearing completion to measure the structure’s actual natural frequency. The tuning of tuned dampers doesn’t just happen during the design phase; you want some adjustability after construction to make sure they match the structure’s natural frequency exactly so you get the most damping possible. For liquid dampers, that means adjusting the levels in the tanks. And in many cases, buildings might use multiple dampers tuned to slightly different frequencies to improve the performance over a range of conditions. Even in these two basic categories, there is a huge amount of variability and a lot of ongoing research to minimize the tradeoffs these systems come with. The truth is that, relatively speaking, there aren’t that many of these systems in use around the world. Each one is highly customized, and even putting them into categories can get a little tricky. There are even actively controlled liquid dampers. My tuning for the column damper works best for a single magnitude of motion, but you can see that once the swaying gets smaller, the damper isn’t doing a lot to curb it. You can imagine if I constantly adjusted the size of the orifice, I could get better performance over a broader range of unwanted motion. You can do this electronically by having sensors feed into a control system that adjusts a valve position in real-time. Active systems and just the flexibility to tune a damper in general also help deal with changes over time. If a building’s use changes, if new skyscrapers nearby change the wind conditions, or if it gets retrofits that change its natural frequency, the damping system can easily accommodate those changes. In the end, a lot of engineering decisions come down to economics. In most cases, damping is less about safety and more about comfort, which is often harder to pin down. Engineers and building owners face a balancing act between the cost of supplemental damping and the value of the space those systems take up. Tuned mass dampers are kind of household names when it comes to damping. A few buildings like Shanghai Center and Taipei 101 have made them famous. They’re usually the most space-efficient (since steel and concrete are more dense than water). But they’re often more costly to install and maintain. Liquid dampers are the unsung heroes. They take up more space, but they’re simple and cost-effective, especially if the fire codes already require you to have a big tank of water at the top of your building anyway. Maybe someday, an architect will build one out of glass or acrylic, add some blue dye and mica powder, and put it on display as a public showcase. Until then, we’ll just have to know it’s there by feel.

1st Jul 2025 54 votes

More in science

Every US Electrical Outlet Explained

[Note that this article is a transcript of the video embedded above.] I love the periodic table of the elements. I love it because it reveals the deeper order of what seems like an otherwise wildly disparate collection of atoms with different physical forms, chemical properties, and nuclear stabilities. I love it because, even before we actually found the elements that fit into each box, we knew that something did and could even predict some things about those elements before they were ever discovered. And finally, I love it because it’s a bit messy. Not everything lines up perfectly, and in some ways, it’s still a work in progress. In many ways, human-created standards follow that same form, and I want to try and convince you that they deserve the same affection. Let me present the periodic table of standard North American electrical connections. Isn’t it beautiful? I’m fascinated by stuff like this: a diversity of needs and purposes put into a relatively nice, neat order. But why do we need so many? And where do any of these actually get used? Well, I’ve spent the past month reading just about everything I could find on electrical plugs and receptacles to figure those questions out, and I even have a few of them here so I can show you what I learned. I’m Grady, and this is Practical Engineering. Electricity is something we really don’t want to be proprietary. It’s one thing if your charger doesn’t work on your buddy’s cell phone. It’s another thing entirely when you have to rewire your house because you bought a different brand of toaster. The National Electrical Manufacturers Association, or NEMA, was founded in 1926 as a coalition of companies making electrical equipment. Their members realized that life would be better with some standards, so that any company making an electrical device could be reasonably confident that the people who might want to buy that device would be able to use it, and more importantly, use it safely. This didn’t happen overnight. It took a diverse group of manufacturers, engineers, and testing labs to form a consensus around the system we use today. And it’s far from a perfect system. My friends Mehdi and Alec have covered receptacle-related topics on their channels, including the merits and disadvantages of the NEMA designs. But it works pretty well. Well enough that the NEMA connector standards have been adopted not just in the US, but all of North America, Central America, parts of South America, Japan, Taiwan, the Philippines, and beyond. Here’s that table again. You probably noticed that every type of plug and receptacle has its own special number. They seem a bit arcane at first glance, but it’s actually a handy naming scheme that’s pretty straightforward to understand. The first number is the configuration that defines the combination of voltage rating, wire count, and grounding style. These numbers are a bit arbitrary, but they kind of represent a certain class of receptacles and plugs. For example, NEMA 1 receptacles are rated for 125 volts and have just 2 poles (a hot and neutral) with no ground. The NEMA 1-15 was the classic North American outlet until the 1960s, and you still see these in older buildings. Lots of devices made today can still use them, especially low-voltage equipment like chargers, and, critically, those without external metal parts. If an energized wire inside the device comes loose and contacts the case, there’s still an insulating barrier protecting someone from being shocked. The reason NEMA 1 receptacles are mostly a thing of the past is what could happen when equipment didn’t have that protection. If a device with a metal enclosure or exposed metal parts had an energized wire come loose, that metal would be energized too. But, critically, it might not create a short circuit. With nowhere for current to flow, the device could just sit there, indefinitely dangerous, until someone happened to touch it, allowing current to flow through them to a lower potential. The ground wire we see in nearly all plugs and receptacles today fixes that specific hazard. Bonding exposed conductive elements and connecting them to ground makes sure that if they somehow become energized, current will flow, a short circuit will form, and protective devices like breakers will activate. Today we use the NEMA 5 standard for the vast majority of receptacles and plugs. Even if you’ve never heard of NEMA or seen the other plugs on the periodic table, you’re almost certainly familiar with this design. They have a 125 volt rating to handle the standard 120 volt service for most electrical devices with a little buffer. They have an energized pole, called the hot; a neutral pole to provide a return path, and a separate ground return that is bonded to the neutral line in the main electrical panel. The ground pin on most outlets is round instead of flat, and that’s the reason why nearly all electrical outlets kind of look like they’re screaming. Or at least they do to me. One thing about NEMA 5, and actually most of the NEMA configurations, is that the outlets have polarity. On the NEMA 5-15, the neutral slot is a bit wider than the hot, making it so the plug can only go in one way. In function, polarity often doesn’t matter for AC circuits. Current travels in both directions, so the equipment inside the device can’t really tell the difference. And some devices, like switch-mode power supplies, don’t care which direction they’re plugged in. Both blades are the same size. For safety, though, a lot of devices do. You really don’t want heating elements, motor coils, and circuit boards energized and waiting for a ground. It’s less hazardous to put the switch on the hot wire so that nothing beyond the cord is energized until it’s turned on. Enforcing polarity at the plug prevents “switched neutrals” along with other issues like electrical noise. The NEMA 5-15 plug and outlet were designed to be backward compatible with the older 1-15 standard. 1-15 plugs work just fine in the modern 5-15 outlets, and there are quite a few interesting compatibility cases like that in the NEMA standards. For example, the “15” in 5-15 refers to the current rating. Nearly every household device and appliance that runs on 120 volts is designed so that it never draws more than 15 amps, and actually, if the device is meant to run for more than 3 hours continuously, like a space heater, it can only draw 80% of that (which is 12 amps if you’re keeping score at home). That limit is obviously fine for most household appliances. But, especially in commercial spaces, it’s not quite enough power for certain devices like kitchen mixers, treadmills, copy machines, and power tools. Of course, we could just change the codes to require 20-amp circuits everywhere, but that has huge implications: larger circuit breakers, heavier-gauge wiring, and more expensive receptacles. And in many cases, it’s just not necessary. So instead, NEMA created a different receptacle and plug for 120-volt, 20-amp circuits, the 5-20. I have a bunch of these in the studio. You can see they have that T shape on the neutral slot. And 20-amp devices have the neutral blade rotated 90 degrees on the plug. But here’s the backward compatibility: regular 15-amp plugs fit into the 5-20 receptacle as well. NEMA 5 has 30 and 50 amp receptacles too, although they aren’t used very often these days because of a quirk about the historic availability of voltage. Today, split phase electrical service is basically standard for residential power. You get two 120-volt hot lines which can be used individually for smaller circuits or combined to get 240-volts for circuits that need more oomph. In the early 20th century, 240-volt service wasn’t always available, so you have these very-high-current 120-volt receptacles that could power heavy commercial cleaning equipment like floor burnishers and blowers, kitchen equipment like warming cabinets and steam tables, and large shop tools like table saws and compressors. Also, not all portable generators run at 240-volts, so older models used the larger NEMA 5 receptacles as well. These are still available and installed in places where, for whatever reason, a higher-voltage circuit is hard to come by. But in most cases, the more power-hungry devices are going to run on 240-volts. That brings us to NEMA 2. Like NEMA 1, these are ungrounded receptacles, but instead of a hot and neutral, they have two hots. Each is 180 degrees out of phase with its neighbor, so you get 240-volts across them, handled with a little cushion by the 250-volt rating. There were 20 and 30 amp receptacles, but, also like NEMA 1, these are mostly obsolete now that a ground is required by code. They’ve been replaced with NEMA 6, which has 15, 20, 30, and 50-amp receptacles and plugs. Of course, with double the voltage, you also get double the power compared to the NEMA 5 equivalents at the same current rating. The 6-15 is common for window or wall-mounted air conditioners. The 6-20 is used for heavier-duty air conditioners plus commercial kitchen equipment and shop tools. The 6-30 is used with large heaters, kilns, and heavy power tools. The 6-50 is kind of the standard welder outlet, plus it’s pretty common these days for level 2 EV chargers, capable of delivering nearly 10 kilowatts of continuous power through the receptacle. Like NEMA 5, the NEMA 6 has some backward compatibility, allowing 6-15 plugs to fit into 6-20 receptacles. This is kind of clever, but it doesn’t work all the way up the different current ratings. Of course a 50-amp outlet could easily handle a 15-amp device. And it would certainly be possible to design a series of outlets where each successive jump in current rating allowed those smaller devices to plug in. But there are two main reasons why they don’t: One is practicality. The blades on plugs aren’t all the same thickness. Designing a single receptacle slot that can safely grip both a thin, 15-amp blade and a massive 50-amp one would make manufacturing more difficult and increase the chances of developing loose connections inside the receptacle over time. Two is safety: circuit breakers are sized to protect everything downstream, including the plug and the appliance cord. If a thin cord on a low-current device develops an internal short, the resistance of that thin wire itself will cap the fault current so that a larger breaker might take much longer to trip or not trip at all. That could allow the wire to reach high enough temperatures to start a fire. Of course you don’t want a high-current device plugged into a lower-current-rated circuit, but if you trace out the things that can go wrong, it turns out that you also don’t want lower-current devices plugged into a high-capacity circuit. So, the plugs and outlets are designed to prevent both cases, except for the 15 and 20 amp situation, where the current is close enough that a breaker should still work as intended. 240 volts are useful to supply more power at the same current rating, but of course it comes at a cost. Higher voltage means more potential, literally, for arcs to occur. Equipment designed to handle the higher voltage needs better insulation and more careful design. Take a clothes dryer for example. You want the extra voltage for the power-hungry heating elements, but all the other stuff inside (like timers, controllers, and clocks) can easily run on 120 and those lower-voltage components are more affordable. That’s where NEMA 10 came in. You get three poles: two hots and a neutral. In that way, you get dual voltage: 240 between the hots and 120 between each hot and neutral. Of course, NEMA 10 receptacles also lack a ground connection, so they’re mostly obsolete. Plenty of houses still have them installed for clothes dryers and kitchen ranges, but since the 1990s, they’ve been supplanted with the NEMA 14 configuration. This is the most widely-used 240-volt standard in North America today. It’s versatile, providing both voltages. And there are a full range of current capacities, allowing you to design a circuit that’s well-suited for a device, from 15 all the way up to 60 amps. The 14-15 is pretty rare. I couldn’t even find someone making the receptacle. The 14-20 is also not that common. Some food service equipment uses this like certain coffee makers. The warmers rely on 240 volts while the fans and timers run on 120. Same with some jobsite heaters and specialized laboratory equipment. The 14-30 is the standard residential electric clothes dryer plug and is often used for EV chargers. Some server and mainframe equipment uses it as well. The 14-50 is the standard residential cooking range and oven plug. It’s also widely used for EV chargers and pretty common at RV campgrounds as well. The 14-60 is more of a commercial or industrial receptacle, used for large kitchen appliances and distribution of power at events like concerts. Single phase electrical service covers nearly all residential and lots of commercial buildings. But, the grid runs on three phases and it’s pretty common for larger commercial buildings and essentially all industrial facilities to have three-phase service. It’s particularly useful for devices that use large motors. And of course, if you have the service, you’re going to need receptacles and plugs for those devices, or at least the ones that aren’t hard-wired. NEMA 11 was the standard for up to 250V with receptacles and plugs ranging from 15 to 50 amps. Those have been replaced by the new NEMA 15, again because of grounding requirements. And this is going to almost always be relatively specialized industrial devices: woodshop and machining tools, laboratory testing equipment, grinders, pumps, dust collectors, heavy welders, plasma cutters, and so on. It’s not stuff most people see in everyday life, and in many cases, each receptacle is going to be custom-installed for a specific piece of equipment. And since hard-wiring equipment directly to the service panel is typically the default, that makes receptacles like these even more rare. You really only see them in places that need a high degree of modularity, allowing for rapid reconfiguration of workspaces like jobsites, certain manufacturing facilities, and short life-cycle equipment that needs to be easily swapped out. There are two main three-phase service classes used in most commercial and industrial buildings in the US. The most common is 208 volts phase to phase, which uses the NEMA 15 configuration. There’s also 480 volts phase to phase, but like I mentioned before, you can get a lower voltage between phase and neutral (in this case, 277 volts). So NEMA 7 has plugs and receptacles specifically for using just one phase from buildings wired with 480-volt, three-phase service. A lot of commercial and industrial lights use these receptacles, like warehouses, factories, and arenas, making them easy to swap out without hard-wiring. Commercial ventilation and air conditioning systems use them too. And just like the dual-voltage 240-volt plugs, there are also dual-voltage three-phase plugs, delivering equipment with all three hot phases plus a neutral so different components can run at different voltages. NEMA 18 has receptacles for 208-volt service, although they don’t have a ground, so they’re mostly obsolete. There are no straight-blade plugs that have replaced NEMA 18. Aligning and inserting a 5-blade plug would be tricky and take a lot of force. And I’ve kind of buried the lede here only talking about the straight-blade NEMA standards. The reality is that a large number of the NEMA receptacles and plugs have an equivalent locking version. These use curved blades that twist inside the receptacle so they can’t be easily pulled out. Actually the locking versions are more common than the straight-blade equivalents in many cases, especially when it comes to portable generators, jobsite equipment, and events where things are always moving around. If your vacuum cleaner unplugs itself because you’ve gone too far into the hallway, that’s usually not a big deal, but if a three-phase 600 volt plasma cutter does the same thing, you can get serious damage from arcing. That’s why the locking standards extend beyond the voltage ratings of the straight-blade ones up to three-phase 600-volt circuits. They even have receptacles for 400-hertz power used in aerospace, submarine, and military systems. Of course, sometimes the standards make themselves. When it comes to RVs and travel trailers, (from what I can gather) the industry had already developed a 120-volt, 30-amp receptacle before NEMA formalized its catalogue of standards. Instead of forcing an entire industry to retool, NEMA just adopted what everyone was already using, calling it the TT-30. TT for travel trailer and 30 for the current capacity. In function, it’s not any different than the NEMA 5-30 receptacle and plug, but you’ll almost never see one of those, because the TT-30 is far more common. It’s a face only an outlet enthusiast could love. I haven’t really talked about the smaller versions of the locking connectors used where space is an issue. And there are even more specialized standards like ship-to-shore power, aircraft, and military uses. Of course, when you look beyond NEMA, there are way more standards out there. But I feel like this is enough to get you excited about the weird, wide world of electrical receptacle standardization. There are all kinds of practical considerations that make it much more complicated than just a 2D chart with voltage on one side and current on the other. Just like the periodic table of the elements, the NEMA connection standards are a bit messy. And that’s what I love about them.

2 days ago 1 votes
367 | Jared Diamond on the Course of History and the Role of Leaders

The course of history is affected by many things, including the political and social situations of large groups of people, […]

a week ago 1 votes
How can objects interact without touching? 

Rethinking the electric field Have you ever wondered what an electric field actually is?  The electric field is the foundation of most technologies that we rely on every day. From power grids and electronic devices to radio communication and the … Continue reading →

a week ago 1 votes
NSF, spending, and the end of the fiscal year

We are less than one month away from the end of the federal fiscal year, and traditionally there are internal deadlines for agencies to allocate their final spending by around September 9. Right now, the NSF is on track to issue about 4000 fewer (!!) awards in FY26 than it did annually back in FY21-FY24, and 2000 fewer than it did in the incredibly tumultuous FY25 (with its government shutdowns and mass cutbacks in agency personnel). This is dire, if like me you are a supporter of the agency and its vital role in the US research ecosystem.   Perhaps even more distressing, the NSF is on track to underspend its FY26 budget appropriation (congressionally approved, presidentially signed) by between $1.25-1.5B, or 15-18%. This is essentially unprecedented - in the past, the NSF has always spent ~ 99% of its appropriation in a given fiscal year. Some large portion of this is from the mid-FY clawbacks that were reported in Science and Nature, supposedly squirreled away to support an as-yet unannounced OSTP "grand challenges" program.   While technically the funds don't go away at the end of September, this kind of underspending raises the possibility of a pocket rescission. OMB and the executive branch have been pushing for massive cuts to the agency; Congress has disagreed. It sure looks like all the "see, don't worry, Congress didn't allow big cuts to the NSF" palliative statements don't hold up very well to scrutiny, if the majority party is content to just give up Article I power to the executive branch.  In this period of complete flood-the-zone craziness, the mainstream news media seemingly doesn't have the bandwidth or interest to report on this; they seem to have judged that it's too obscure, it doesn't play in Peoria, the public doesn't really care. This kind of disruption will have ripple effects that last for many years and affect US scientific and economic competitiveness, and it's happening without much notice. This week's news about an agreement between NIH and DOD to funnel NIH funds for infectious disease to DOD (or, in the official statement, to work together on projects of mutual interest), is at least getting some public attention.  Agencies agreeing to pass around at minimum hundreds of millions of dollars outside congressional oversight or what the appropriations acts say is another example of an Article I crisis, when the majority party basically hands over what are supposed to be congressional powers to executive branch. (An additional sciencey blog post coming soon!)

a week ago 1 votes
New Book!

I am working on a new book called You Would Choose Now: Measuring America’s Progress Toward Fairness and Tolerance. It’s a data-driven exploration of progress (or not) in public opinion and civil rights. I posted the first two chapters as an Early Access edition on LeanPub (a platform for posting work in progress like this): https://leanpub.com/ywcn If you would like to check it out, the “Free Sample” has just the first chapter. If you sign up with an email address,... Read More Read More The post New Book! appeared first on Probably Overthinking It.

a week ago 1 votes
📚 BoredReading

You seem to be enjoying this.

Join free to unlock everything.

Create free account

Already have an account? Sign in